Integrated numerical simulation of the industrial continuous casting process

Thermal Simulation of Solidification Process in Continuous Casting

In this study, a mathematical model is introduced to simulate the coupled heat transfer equation and Stefan condition occurring in moving boundary problems such as the solidification process in the continuous casting machines. In the continuous casting process, there exists a two-phase Stefan problem with moving boundary. The control-volume finite difference approach together with the boundary ...

Numerical Simulation of the Investment Casting Process

Determining alloy shrinkage factors is very important for the investment casting process. Casting dimensions can be obtained from numerical simulations of heat transfer and deformation phenomena. The accuracy of the dimensional results depends on heat transfer results. In order to validate heat transfer models, temperature data were obtained during casting of aluminum alloy A356 in shell molds ...

Numerical Simulation of Slab Broadening in Continuous Casting of Steel

Using Finite Point Method for the Numerical Simulation of Heat Transfer Coupled with Microsegregation during Continuous Casting

In the present work, a meshless method called Finite Point Method (FPM) is developed to simulate the solidification process of a continuously cast steel bloom in both primary and secondary cooling regions. The method is based on the use of a weighted least-square interpolation procedure. A transverse slice of the bloom moving at casting speed is considered as the computational domain and two di...

Mathematical Modeling of Heat Transfer for Steel Continuous Casting Process

     Heat transfer mechanisms and the solidification process are simulated for a continuous casting machine and the geometric shape of the liquid pool is predicted considering different conditions. A heat transfer and solidification model is described for the continuous casting of steel slabs. The model has been established on the basis of the technical conditions of the slab caster in the con...